"your measurement task... our challenge"

Plastic Injection Process Monitoring

Together with our partner CAVITY EYE, we are offering a system able to monitor injection cavity pressure, based on sensors installed inside the mould.

System is also including hardware and software, with capability  of evaluating information from both, injection machine and pressure curves corresponding to each mould cavity. In this way, it s possible providing a full trazability for each produced part.

Production Monitoring System from CAVITY EYE, graphicaly represents and evaluates injection moulding manufactured parts.

Plastic Injection Process Monitoring

Evaluation elements and tolerance curves, can be adjusted both, manually or automatically. This limits are defined as a part of a DoE (Design of Experience) during mould fine tunning phase. In this way, it is possible an individual prediction for each part, which is evaluated as good or bad part, providing the corresponding signal for the part scrap system, thus avoiding any bad quality part reaching end customer.

Advantages from achieving a zero deffect production, are easily visible:

  • Quality costs reduction
  • Increase of process reliability and efficiency.
  • Parts rejection saving
  • Reduction of end customer complaints
  • Fast and simple upgrade of pre-existing moulds
  • Plant efficiency improvement and short Return of Investment (ROI) period

Together with cavity pressure, our system allows monitoring signals coming from other machine and factory points, which can be stored in a server or cloud, assuring a full trazability according requirements demanded by Industry4.0

YSTRALO provides an efficient local technical support, over CAVITY EYE systems, with a mínimum response time, warranting an efficient and non-stop system operation during the whole mould service life, assuring an interruption free production.

Discover in detail the main components of this innovative technology:

Cavity Pressure Curve
Cavity Pressure Curve

In standard plastic injection processes, information flux ends at injection nozzle, at the end of the screw. Therefore, process inside the mould in completelly invisible for user.

CAVITY EYE system, allows internal pressure curves visualization and evaluation as well as a systematic process control for each individual cavity during production.

YSTRALO provides an efficient local technical support, over CAVITY EYE systems, with a mínimum response time, warranting an efficient and non-stop system operation during the whole mould service life, assuring an interruption free production.

Cavity Pressure Curve

Pressure measurement sensors

Pressure measurement sensors, are manufactured liquide proof (IP67) and are shock resistant, providing a wide pressure range valid for every application.

This technology, uses only indirect measurement sensors, as accurate as direct measurement and with several advantages such as the sensor is installed once , with no need of dismmounting for maintenance purpose during the whole mould operative life. In this way, wiring damage risk is avoided. Moreover, wires are efficiently protected by steel cover plates.

Smart Measuring Plug

Last intelligent connector generation CAVITY EYE SMP,  is based in a rugged industrial connection, IP 67 with integrated signal processing offering an industrial method for pressure measurement at single or multi-cavity moulds, even under the hardest production conditions.

By the other hand, intelligent control connector, SCP placed in the injection machine electric cabinet, provides the necessary interface for signal transmission to and from the machine or to the connected peripherals.

YSTRALO
Measurement & Testing

Sales, installation and technical support of high quality measurement systems for:

Industrial applications

Testing

Consultancy and Calibration

YSTRALO Products

Contact Information

C/ Río Júcar, 3 - 28607
El Álamo - Madrid, España